5 Ways Industrial Floor Coatings Will Save You Money

Epoxy floor coatings serve a variety of valuable benefits in any environment, let alone an industrial one. To review, these specialty coatings provide a very attractive flooring surface, giving it a high-gloss shine. And with all the decorative patterns and available colors, such industrial floor coatings can be customized to cater to any such facility and its designated areas.

While the aesthetics that a floor coating provides is the biggest and perhaps most noticeable benefit, there are a variety of other benefits that such coatings provide. For instance, they can actually help a business owner or warehouse manager save money. Yes, you read that right—industrial floor coverings can help a business save money—and not just in upfront costs, as such coatings are known to be very affordable. Here’s a look at five ways coatings can be a huge help to an industrial facility’s bottom line:

5 Ways Industrial Floor Coatings Will Save You Money

  1. A Safer Floor: While you never want any employees to experience injury in the workplace, accidents happen – that’s a fact. But you might be surprised to learn that industrial floor coatings can help promote a safer workplace. That’s because such coatings help with the likes of slip-resistance, heat-resistance, fire-resistance and impact-resistance. They can also help increase brightness in the workplace so that your employees can spot potential hazards sooner. This can all directly translate to a safer work environment, and less payout in terms of worker’s compensation.
  2. Floor Durability: Floor coatings don’t just give a floor a high-gloss shine, they also help make the floor more durable. Essentially, they can help make a typical concrete floor seamless and very strong, so you won’t have to worry about floor damage and premature wear.
  3. Increased Productivity: Floor coatings can help streamline productivity in a few ways. For starters, the different decorative patterns and colors can be applied in a way that designates walking paths and work zones to keep the workspace better organized and areas better defined, especially those areas that may be more dangerous than others. Secondly, because of the durability and smoothness of the floor, there’s less wear and tear put on transport vehicles.
  4. Long-Lasting: We’ve already covered how floor coatings help make a floor more durable. This durability also helps the floor become more long-lasting, so you won’t have to worry about continuous repairs or premature replacement.
  5. Easy to Maintain: Last but not least, floor coatings help make an industrial environment much easier to maintain. That’s because coatings are easier to clean than plain concrete.

As you can see, industrial floor coatings don’t just help make the facility floor look great, they can also give way to a variety of secondary benefits, such as cost savings. And in today’s business climate, any way that business owners or managers can trim overhead and boost the bottom line is something that must be given consideration.

7 Myths about Epoxy

Epoxy is becoming a popular choice for floor coverings in garages and basements. Still, some people are reluctant to take the plunge, citing several outdated and overrated myths. These myths are holding them back from beautiful and durable protective coatings for the floors in their houses.
Myth #1 – Epoxy Floors are Too Expensive

Epoxy creates a strong durable coating for the floor that protects the actual flooring surface from harm related to chemicals, water, impact, and other destructive forces. When compared to the costs of replacing the actual floor more frequently, the costs are actually quite minimal—provided you choose the correct epoxy coating to meet the needs of your floors according to how they will be used.

Myth # 2 – Paints Work just as Well as Epoxy

The truth is that paints aren’t designed to do what epoxy does. Unlike paint, epoxy contains resins and hardeners that make it a more protective surface than paint. Epoxy is also resistant to damage from impacts, abrasions, chemicals, and UV rays, which paint is not. Paint won’t survive one summer in the average garage with tire marks, scuffs, scrapes, paint peels and flecks, and that doesn’t even include exposure to chemicals. Epoxy, on the other hand, can last much longer when properly applied.

Myth # 3 – Epoxy Floors Requires Frequent Replacement

Speaking of lasting longer, the rumor is that epoxy floors must be replaced every one to three years. That may be true of improperly applied epoxy, but epoxy that has been properly installed, especially when installed by professionals can last 10 to 20 years or even longer. That makes a huge difference in the cost-effectiveness of epoxy.

Myth # 4 – Sweeping and Light Cleaning is all the Preparation Required to Install Epoxy Floors

This is a slight underestimation of the work involved. Epoxy is most commonly used on concrete floors. These floors require some degree of preparation before applying epoxy. All grease, waxes, glues, and adhesives must be completely removed from the floor. Otherwise the epoxy might not properly bond to the floor which will require replacement. That is why it is recommended that professionals prepare and install epoxy floors – especially in garage areas that may have greater concentrations of these items.

Myth # 5 – DIY is Good Enough for Installing Epoxy

This is one of those myths that has a little truth to it. If you are certain that you have the skills to properly prepare the floors and then apply the epoxy, you may, but it is often best to err on the side of caution in order to protect the longevity of your floors. Improperly installed epoxy floors need to be replaced in one to three years while those that are professionally installed can last between 10 and 20 years before replacement becomes necessary.

Myth # 6 – All Epoxy Coatings are Created Equal

Quality matters when purchasing epoxy flooring. Keep that in mind and look for products that offer longer warranties and have outstanding feedback from satisfied customers.

Myth # 7 – You don’t have many Options when it Comes to Epoxy

That is more of a myth today than in days past. Many home basements are turning to decorative acid staining of the cement topped with a clear epoxy sealer. This opens up a wide new world of flooring options with the protection that epoxy is famous for providing.

Now that you know these common myths about epoxy are false, feel more confident to be creative and really take pride in your epoxy floors.

The Best Concrete in The World has Kevlar in it

You’ve finally decided to build that big warehouse or garage you’ve been wanting, and it’s about time to pour the concrete foundation. And while having concrete poured might sound like an easy process, what you need to realize is that there are different types of concrete, as well as different brands, including a kevlar-based option called Eco-Crete. It depends on the type of concrete you choose as to what amount of strength, durability, and longevity it will have. Fortunately, you’re not left in the dark when it comes to learning about concrete, so here are the different types and how they compare with one another.

Normal Concrete

This type of concrete is normally comprised of the following ingredients:

  • Aggregate
  • Water
  • Cement

Normal concrete tends to have a setting time of 30 to 90 minutes; however, the exact setting time is heavily influenced by the moisture in the atmosphere and the finesse of the cement. After about 28 days of drying, normal concrete has attained about 80 percent of its total strength. Slumps in normal concrete vary from one to four inches, and it has a one to two percent air content rate. Something to note is that normal concrete is not durable when exposed to severe conditions, such as freezing temperatures.

High Strength Concrete

With a compressive strength greater than 6,000 pounds per square inch, high strength concrete is just as its name implies — high strength. This type of concrete is created by making the water to cement ratio 0.35 or lower. This type of concrete often has reduced workability because of its low ratio, but superplasticizers added to the mixture can help compensate for this.

High Performance Concrete

There are many valuable properties to using high performance concrete. Some of the most common include:

  • Compaction without segregation
  • High workability
  • Density
  • High strength
  • Permeability
  • Ease of placement
  • Early age strength
  • Volume stability
  • Longevity

This type of concrete tends to have a ratio of 0.25. Since it’s not durable in extreme weather conditions causing freezing and thawing, many preparers of the mix will add air entrained agents.

Air Entrained Concrete

There is no doubt that air entrained concrete was a great achievement in the concrete repair industry. This type of concrete is used in places where the concrete is prone to freezing and then cracking when thawing. By adding an air entraining admixture, almost any type of high performance concrete can be transformed into air entrained concrete. Please keep in mind, though, that the strength of this type of concrete is fairly low, especially when compared to high strength concrete.

Eco-Crete

Eco-crete concrete is comprised of three primary ingredients, and is considered a Kevlar-polymer-quartz-aggregate-concrete repair compound. This type of concrete is ideal for repairing concrete or stonework. With outstanding hardness and chemical resistance, Eco-crete can be used for street and curb repair purposes, and it’s even often used in runway and loading dock applications.

The Biggest Mistakes You Can Make with Epoxy

Have you decided to use epoxy coatings within your home or business space? If so, then you are likely already aware of the numerous benefits to be obtained. Not only does epoxy serve as a sealant that boosts safety, but it also has the capability to be applied in various ways to reflect a truly unique appearance. Some people have even applied epoxy to make concrete floors look like marble. Before you start the process of applying epoxy, it’s important that you take a moment to learn about what could go wrong. Here’s a quick look at five of the top mistakes and how you can avoid making them.

 The surface HAS to be DEEP cleaned

Before applying epoxy to any surface, it needs to be deep cleaned, especially in areas that are undergoing a new construction or remodel. A deep clean will involve soap and water—possibly ammonia—and a scrub brush. After the surface has been scrubbed, it then needs to be vacuumed dry. You will want the floor to be completely dry before applying the epoxy coating.

Once again, the surface HAS to be DRY

It cannot be stressed enough just how important it is that the surface(s) in which the epoxy is being applied to are completely dry. Even after taking a wet vacuum cleaner to the floor, you will want to let the surfaces continue to dry for at least another 24 hours. If you have the time to wait, waiting 48 hours will be even better.

Make sure you have enough epoxy

If you start to run out of epoxy and think that you can stretch it out by applying a thinner coating on certain surfaces, you will likely end up with spots that don’t appear near as glossy as the rest of the surfaces. Because of this, it is imperative that you make sure to have enough epoxy on hand to fully cover the surface area you are wanting to coat. With this in mind, if you have 400 square feet of area that you want to coat and you buy an epoxy kit that says it will cover 300 to 400 square feet, you will probably cut yourself short. In fact, it’s almost guaranteed that you will run short if the floor has been properly prepared because concrete floors are porous and will absorb a bit of epoxy.

Did you mix the epoxy right?

When you start the process of applying epoxy, you will first notice that you have to mix two substances together. If you don’t properly mix them, the epoxy will chip and not be as durable as it’s supposed be. Also, when the mixture hasn’t been mixed correctly it can lead to air bubbles in the coating, which will make the flooring appear cheap and unprofessional.

What’s the temperature outside?

Another common mistake made when applying epoxy coating is not performing the activity in correct weather temperatures. If it’s below 55 degrees Fahrenheit, you will want to save the task for another day. Although some epoxy experts state the coating can be applied in colder temperatures, it’s best not to chance ruining the entire floor.

Help Your Machinery Last Longer with High Performance Coatings  

When you have machinery that you want to perform at an optimal capacity, using high performance coatings is essential to extending the life of your equipment. As most industrial facility environments are harsh on machinery, ensuring that equipment is protected will reduce the amount of time equipment sits idle.

 

High Performance Coatings Help Reduce Corrosion

Corroding metal is a big issue for high end machinery, as corrosion can cause equipment to malfunction. High performance coatings used on metal help reduce corrosion. High performance eco-polymer compounds can be used in many instances, and are often used for steel tank repair, scrubbers, scurry tanks, tube sheets, fans and blowers, and any surface made of metal that you don’t want to corrode. Eco-polymer coatings are designed to resist heat and chemicals, which provides many uses for these coatings.

 

Provide a Barrier Between Harsh Chemicals and Your Equipment

In an industrial environment, harsh chemicals are often used in a number of applications. Machinery can be susceptible to harsh chemicals, and needs to be protected from chemicals that can destroy the integrity of the machinery parts. Through the use of high performance coatings, harsh chemicals aren’t able to reach machinery parts, keeping them safe, even when exposed frequently.

High Performance Coatings Provide Insulation for Your Machinery

High performance coatings will protect your machinery from corrosion, waterproof your machinery in certain situations, and even help control fires. Each type of performance coating can be used as a solution for a variety of problems. Whether you have equipment that will get wet frequently, or you are trying to prevent the spread of fires within your facility by using fire retardant high performance coatings, each coating will work on different issues that your equipment may face.

High performance coatings can also be designed with a specific problem in mind. The coating can be a combination of coatings, designed to solve a number of problems at the same time. With anti-corrosive properties, water proofing, and fire retardant capabilities, high performance coatings are used in many areas of a functioning industrial setting in order to protect both the equipment and the environment within.

If you want your machinery to last longer, and you are looking for protection solutions, it’s time to consider the right high performance coatings for you.